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Pros:
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Attractive, smoker-style look
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Holds temp very well without burning away the charcoal
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Very sturdy and heavy duty
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Convenient, sturdy side table
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Hinged lid is very stable
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Extremely simple setup
Cons:
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Side table doesn't fold down
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Temperature decrease takes a little bit of finessing
While not advertised as a smoker, Oklahoma Joe’s Black Jack kettle grill holds heat so well for extended periods that according to Catherine, it’s “appealing for long, slow cooks.” Despite the heavy-duty parts (with emphasis on the “heavy”), assembly is simple enough that it doesn’t require studying the assembly guide in order to get it set up. Getting started is very intuitive, and the parts feel very high quality. As we mentioned, the parts are a bit heavy, but considering the small number we consider it well worth the labor.
It’s not just the setup that impresses, though. The high heat easily caramelizes barbecue sauces in mere minutes, and the smoker-like construction makes it easy enough to hack it into a smoker grill combo. A sturdy side table offers enough space for serving or chopping, and the porcelain exterior comes coated in what appears to be cast iron, lending to its impeccable heat retention.
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While the heavy-duty parts help the unit heat up right away, it does require some finessing when lowering the temp. The smokestack vent and bottom vents work well, but the grill material is so thick and solid that it really holds the heat. “At points where I would normally just close the vents, I needed to open the lid to let it cool down for a bit,” notes Catherine. That said, she considers this a pro rather than a con, especially since it was simple enough to regulate once she got the hang of it.
Cooking Area: 382 square inches | Dimensions: 41″H x 39″W x 28″D | Warranty: 2 years limited
What to Look for When Buying Charcoal Grills
There are so many charcoal grills on the market that it can be overwhelming to pick just one! As you narrow down your choices, use the following important features to guide your decision. And if you’re new to the smoky, fall-off-the-bone cooking method, check out our guides on how to use and start a charcoal grill.
Size and Cooking Area
Charcoal grills come in various shapes, including kettle, barrel and kamado grills, which are shaped like eggs.
“Instead of a standard round grill, go for a rectangular shape, similar to a gas grill,” recommends Taste of Home food stylist Josh Rink. “Many charcoal grills of this type have adjustable racks which allow you to move the charcoal embers closer or further away from the food smoker, giving the cook more control over the intensity of the heat.”
Another key feature to take into account is a grill’s cooking surface, which is usually measured in square inches. This gives you an idea of how many servings of food can be cooked at one time. Barrel-shaped grills usually provide the most cooking space, whereas kamado grills often have small cooking surfaces.
Material and Build Quality
- Construction Material: Charcoal grills can be made of (in ascending order of quality) cast aluminum, sheet metal, stainless steel, or—in the most high-end grills—even ceramic. Ceramic offers the best heat retention but can be broken more easily, whereas metals are durable and can withstand punishment, even from weather.
- Finish and Coating: Some grills have coatings on their grill surfaces, usually made from porcelain, which can increase their overall durability and heat retention, though this usually comes at an added cost.
Ventilation and Temperature Control
When cooking with charcoal, air vents will help you control the temperature of the flames by allowing more or less airflow into the grill. Both the bottom of the grill and the top of its lid feature vents. A good charcoal grill should have at least one or two easily adjustable vents.
Ease of Use
“I look for models that feature a grate for the charcoal to rest on, which creates airflow around charcoal,” says Josh. “If the charcoal rests directly on the bottom of the grill, this can affect how well the charcoal burns.”
Assess how easy it is to add more charcoal to the grill while it is in use. Some newer models have access doors so you can add more fuel without disturbing your food.
One downside of charcoal grills is the labor-intensive clean-up, as you must remove the charcoal ash. Look for a model with a removable ash drawer or bucket that makes clean-up easy.
Portability
- Wheels or Casters: Many charcoal grills come with wheels (or sometimes casters) that make it easier to move the grill from place to place across short distances. However, it is recommended that you only do this when the grill is empty or when the coals are entirely extinguished, as it can be dangerous to tip a hot grill.
- Compact Design: Smaller grills—especially those with collapsible legs—are much easier to transport from place to place. If you want to take your grill on camping or beach trips, we recommend getting something smaller that can collapse or come apart.
Additional Features
- Adjustable Cooking Grates: Some grills have cooking grates with adjustable heights, which allow you to move them closer or further from the flame. This can be handy for some kinds of cooking and certain ingredients.
- Work and Storage Space: In addition to the cooking surface, pay attention to whether the grill has added workspace or storage, like an attached rack or platform. This increases its versatility, although sometimes at the cost of space-saving.
Safety Features
- Stable Base: It is of the utmost importance that the grill is sturdy on its legs or stand. A grill that can easily tip over may spill hot coals, potentially starting a fire or burning you and your guests.
- Cool-Touch Handles: As they are usually made entirely from metal, nearly all parts of a charcoal grill can heat up. But some have handles designed to stay cool, so you can grab them even when the coals are red-hot.
Price and Warranty
- Budget: Grills can be cheap (under $100) or extremely expensive (in the thousands). Set your budget well ahead of time to curb your expectations and better understand what level of grills are available to you.
- Warranty: As always, check the warranty information for a given grill beforehand. This should be readily ascertained from the brand, and if you have any questions, you can contact customer support for more information. The warranty determines what can be fixed if something goes wrong and how long you can access those potential fixes.
Why You Should Trust Us
As Taste of Home’s food and beverage expert, I (Emily Ward) have ample experience testing and reviewing everything from cookware to meal kits. The Taste of Home team dedicates itself to vetting and testing the products we recommend, from big purchases like the best food processors to smaller splurges like the best hop water. Our Product Testing Team has more than 25 combined years of experience in professional product selection and testing, and the Test Kitchen Team brings even more experience to the table.
A lifelong foodie, charcoal grill tester Catherine Ward heads up the Taste of Home prep kitchen. She also lends her expertise to articles about cooking and baking techniques and kitchen tools. Her areas of expertise include grilling and smoking. Catherine has worked in the hospitality industry for most of her career, catering and teaching cooking classes. She is happiest when cooking for a table full of friends and family.
Sean Tirman, Content Updates Editor at Taste of Home, updated and contributed research to this piece. Sean has written shopping guides since 2016 and is a former associate editor at Gear Patrol.
How We Found the Best Charcoal Grills
To find the best charcoal grills, we first looked at bestsellers and top-rated finds from the most popular brands. From there, we narrowed our list to include only classic charcoal kettle grills — no kamado grills (also called “ceramic grills”) or barrel grills. After that, we brought our top eight choices into the Test Kitchen, where our grilling expert cooked a broken-down chicken, steak and ribs on each option, recording how each pick performed. Once the grills cooled, we scrubbed each grill with a grill brush and removed any ash, noting the ease with which the grill cleaned up.
We tested each grill using the following proteins and methods:
- Steak (1 ½” thick): We used high heat (450 degrees) for a good sear on each side. The total cooking time was six minutes. We performed a one-minute sear on each side, covering for four minutes between sears.
- Whole cut-up chicken (with barbecue sauce): We used medium heat (350 degrees). The total cooking time was one hour.
- One rack of baby back ribs: We cooked these low and slow (275 degrees), and each rack took three hours to cook.
After all is said and done, we gathered approximately 320 data points across the following categories:
- Setup
- Grill Features
- Aesthetics
- Ease of Use
- Starting the Grill
- Temperature Control
- Surface Area
- Searing/Browning/Crisping
- Cleaning
FAQ
Which brand is best for charcoal grills?
According to testing conducted by our resident grilling expert, Catherine Ward, Weber is the best charcoal grill brand overall. We tested eight charcoal grills, and Weber grills topped the list in three of our five winning categories. Other brands that impressed Catherine include SnS Grill and Oklahoma Joe’s. We recommend opting for one of those if you decide not to go with the classic Weber.
What is the best charcoal to buy for BBQ?
Two kinds of charcoal are available for charcoal grills: traditional charcoal and starter charcoal. According to professional chef Lindsay D. Mattison in our piece on the best types of charcoal, “Catherine Ward, our prep kitchen manager, always uses Kingsford briquettes when smoking. They provide a consistent, slow burn that makes turning your grill into a smoker easier.”
Additionally, air cleanliness and grill clean-up should be considered. “The vast majority of our Test Kitchen team prefers cooking over hardwood coal because of its cleaner flavor. Josh Rink, our food stylist and test cook, likes how it lights quicker and burns hotter than briquettes,” says Lindsay. “And because it doesn’t contain any by-products or additives, hardwood charcoal produces fewer ashes, so you won’t need to clean out the grill as frequently.”
Why are Weber charcoal grills so expensive?
Weber charcoal grills are some of the best in the grilling biz, so they’re often available at a higher price than other brands. The Weber name is a trusted brand in barbecue, and they also offer a generous warranty on their grills. This makes them appealing for those who want to secure a grill that lasts throughout years of use.
What is the healthiest charcoal to use?
Lump charcoal is the “healthiest” option, as it is made entirely from wood and has no other additives. However, cooking with any kind of charcoal has been associated with increased cancer risk.
What charcoal gives the best taste?
Like above, lump charcoal is typically associated with the best overall flavors. However, its chief alternative, briquettes, tends to light faster and burn longer, so that’s the trade-off.